1. Mirayiridzo yose
Muchina uyu wakagadzirwa nechimiro chefuremu yakatwasuka. Chinyorwa ichi chakaiswa pamuviri wemuchina, masiraidhi ebhokisi respindle pakoramu ichiumba kufamba kweZ axis, masiraidhi echigaro pamuviri wemuchina ichiumba kufamba kweY axis, masiraidhi ebasa pachigaro ichiumba kufamba kweX axis. Mativi matatu ese ari nzira yekutungamira ine kumhanya kwakanyanya uye kunyatsojeka. Tinoshandisa simbi yegrey yepamusoro yemuviri wemuchina, koramu, saddle, worktable, spindle box ine tekinoroji ye resin sand uye kurapwa kwekukwegura kaviri kubvisa kushushikana kwemukati kwezvinhu. Zvikamu izvi zvese zvakagadziridzwa neSolidWorks software, iyo inovandudza kuomarara uye kugadzikana kwete chete kune zvikamu izvi asiwo kumuchina. Zvakare ichadzora deformation uye vibration inokonzerwa nekucheka. Zvikamu zvakakosha zvese zvinotorwa kubva kubrand inozivikanwa pasi rose kuti muchina uve nekugadzikana kwakanyanya uye kugara kwenguva refu. Muchina uyu unogona kuita maitiro ekugaya, kubhoora, kudzoreredza, kubhowa, kudzoreredza, kugogodza uye unowanzo shandiswa kumauto, migodhi, mota, mold, instrumentation nedzimwe indasitiri dzekugadzira michina. Inogona kushandiswa kune ese marudzi emhando yepamusoro uye akawanda maitiro. Yakanakira kugadzirwa kwemhando dzakasiyana-siyana, diki nepakati, uye inogona kuiswa mumutsetse wekugadzira otomatiki.
2.Matemo matatu
Matinji matatu ese ari egwara remugwagwa uye ane dhizaini hombe yespan kuti agare akarurama. Mota dzematinji matatu dzakabatana zvakananga ne high precision ball screw pasina gap flexible coupling. Bhora rega rega rematinji matatu rinotorwa kubva ku precision angular contacted ball screw uye professional bearings dzakafanana, zvakare tichaita pre-tension yematonji ebhora kuti anyatsoita zvakanaka. Z-axis servo motor ine automatic brake function. Kana simba rikakundikana, mota yebhureki inogona kubatwa otomatiki nebhureki kuti isatenderere, izvo zvinoita basa rekudzivirira kuchengetedzeka.
3.Chikamu chekurukisa
Spindle inogadzirwa nemugadziri wehunyanzvi kuti ive nechokwadi chekuti yakanyatsogadzirwa uye yakasimba. Spindle bearing inobva kukambani inozivikanwa pasi rose ine hunhu hwepamusoro, uye inounganidzwa zvichienderana nekupisa kwakasimba uye pasina guruva. Mushure meizvozvo, spindle dzese dzichaedza dynamic balance kuti dzive nechokwadi chekuti hupenyu hwadzo hunogara kwenguva refu uye hwakavimbika. Ine system yekudzivirira mhepo ine simba shoma, ichifemera mhepo ine simba shoma munzvimbo yemukati yespindle ichigadzira layer yekudzivirira mhepo kudzivirira guruva, inotonhodza spindle. Panyaya iyi, spindle bearing inoshanda munzvimbo isina kusvibiswa, iyo ichadzivirira spindle unit uye ine hupenyu hwakareba hwespindle. Spindle speed inogona kushandurwa pasina nhanho mukati me spindle speed range, iyo inodzorwa ne motor inner encode kuti ive nebasa re spindle orientation uye rigid tapping.
4. Sisitimu yekuchinja zvishandiso
Kukwanisa kwemuchina uyu kugadzira maturusi e24T uye kwakaunganidzwa padivi. Kana ukachinja chishandiso, dhiraivha yemudziyo uye woiswa panzvimbo ine mota, kana spindle yasvika, nzvimbo yekushandura chishandiso, ATC ichachinja chishandiso uye yotumira mashandiro echishandiso. ATC ndiyo nzira yekuchinja dhiraivha uye inoita kuti mudziyo utange kushanda zvakanaka kupfuura inogona kutenderera nekukurumidza, izvo zviri nani pakuchinja chishandiso nekukurumidza uye nemazvo.
5.Sisitimu inotonhorera
Muchina uyu une pombi huru yekutonhodza inoyerera yakamira uye tangi remvura rakakura. Kumhanya kwepombi yekutonhodza i2m³/awa kuti ive nechokwadi chekuti inotonhodza zvakakwana. Pane muromo wekutonhodza pamusoro pebhokisi respindle, unogona kugadzira chinotonhodza chemhepo uye chinotonhodza chemvura chezvishandiso nezvishandiso zvebasa. Wakashongedzerwa nepfuti yemhepo yekuchenesa muchina nezvishandiso zvebasa.
6.Pneumatic system
Chigadziko chemagetsi chinogona kusefa tsvina nehunyoro mumhepo inobuda mugasi kudzivirira kukuvara nekuora kwezvikamu zvemuchina. Chigadziko chevharuvhu cheSolenoid chinodzora chirongwa ichi nePLC kuti chive nechokwadi chekuti mashandiro echigadziko chekusunungura, kuvhuvhuta kwepakati pespindle, chigadziko chekusunga spindle uye chinotonhodza mweya wespindle zvinogona kugadzirwa nekukurumidza uye nemazvo. Nguva imwe neimwe kana chigadziko chespindle chichichinja, mhepo yakachena inomanikidzwa inovhuvhuta kubva pakati pespindle kuti ichenese gomba remukati respindle neshank yemudziyo kuti musanganiswa wespindle nemudziyo uve wakasimba. Izvi zvichawedzera hupenyu hwespindle.
7. Dziviriro yemuchina
Tinoshandisa nhoo yekudzivirira yakajairika yemuchina, iyo inogona kudzivirira kupwanyika kwemvura inotonhodza asi inoshandawo zvakanaka. Nzira yega yega yekufambisa ine nhoo yekudzivirira kudzivirira kutonhora uye chidimbu chekucheka kupinda mukati uye kuderedza kupera nekukukurwa kwenzira yekufambisa uye sikuruu dzebhora.
8. Sisitimu yekuzora
Sikuruu dzenzira yekufambisa nedzebhora dzine sisitimu yekuzora yepakati uye ine volumetric oil separator muNode yega yega, iyo inogona kupa mafuta nehuwandu hwakatarwa nenguva dzakatarwa kuti ive nechokwadi chekuti chiso chega chega chinotsvedza uye kugadzirwa kwakaderera. Izvi zvichavandudza kururama uye hupenyu hwesikuruu dzebhora nedzenzira yekufambisa hurefu.
9. Sisitimu yekutakura machipisi
Isu tinopa mudziyo wekubvisa chip uchishandisa manual uye zviri nyore kushandisa. Unogonawo kusarudza rudzi rwescrew chip conveyor kana rudzi rwehinge.
| Chinhu | Chikamu | VMC640L | VMC640LH | VMC850L | VMC1000L |
| Tafura yekushanda | |||||
| Saizi yetafura yebasa | mm | 400×900 | 400×900 | 500×1000 | 500×1200 |
| T-slot (N×W×D) | mm | 3×18×100 | 3×18×100 | 5×18×100 | 5×18×100 |
| Kufamba | |||||
| Kufamba kweX axis | mm | 640 | 640 | 850 | 1000 |
| Kufamba kweY axis | mm | 400 | 400 | 500 | 500 |
| Kufamba kweZ axis | mm | 400 | 500 | 600 | 600 |
| Mhando dzekugadzira machine | |||||
| Daro kubva pakati pechigunwe kusvika pamberi pembiru | mm | 440 | 476 | 572 | 572 |
| Kureba kubva kumagumo echigunwe kuenda patafura yebasa | mm | 120-520 | 120-620 | 120-720 | 120-720 |
| Chiyero chemuchina | |||||
| L×W×H | mm | 2200×2100×2500 | 2200×2100×2550 | 2540×2320×2780 | 3080×2320×2780 |
| Kurema kwemuchina | |||||
| Kutakura mutoro kwakanyanya patafura yebasa | kg | 350 | 350 | 500 | 600 |
| Kurema kwemuchina | kg | 3900 | 4100 | 5200 | 5600 |
| Chokurukisa | |||||
| Chinovhara gomba rechirukiso | BT40 | BT40 | BT40 | BT40 | |
| Simba rechirukiso | kw | 5.5 | 5.5 | 7.5/11 | 7.5/11 |
| Kumhanya kwakanyanya kwechigunwe | rpm | 8000/10000 | 8000/10000 | 8000/10000 | 8000/10000 |
| Kudyisa (kudhiraivha zvakananga) | |||||
| Kumhanya kwakanyanya kwekupa chikafu | Mm/miniti | 10000 | 12000 | 12000 | 12000 |
| Kumhanya kwekudyisa nekukurumidza (X/Y/Z) | m/miniti | 20/20/10 | 30/30/24 | 32/32/30 | 32/32/30 |
| Skuruu yebhora (dhayamita + lead) | |||||
| X akabatana bhora sikuruu | 3210 | 3212 | 4016 | 4016 | |
| Bhora reY axis screw | 3210 | 3212 | 4016 | 4016 | |
| Z axis bhora sikuruu | 3210 | 4012 | 4016 | 4016 | |
| Magazini yeZvishandiso | |||||
| Kukwanisa kushandisa magazini yezvishandiso | T | 16 | 16 | 24 | 24 |
| Nguva yekuchinja chishandiso | s | 2.5 | 2.5 | 2.5 | 2.5 |
| Kurongeka kwenzvimbo (National standard) | |||||
| Kurongeka kwenzvimbo (X/Y/Z) | mm | 0.008 | 0.008 | 0.008 | 0.008 |
| Kurongeka kwekuisa panzvimbo itsva (X/Y/Z) | mm | 0.005 | 0.005 | 0.005 | 0.005 |
| AIHWA. | Zita | Rudzi |
| 1 | Sisitimu yeCNC | Sisitimu yeSeimens 808D |
| 2 | Mota huru | Seti yakazara yeSiemens drive inosanganisira servo motor |
| 3 | Mota yeX/Y/Z, mutyairi | Seimens |
| 4 | Chikuruu chebhora | Hiwin kana PMI (Taiwan) |
| 5 | Kutakura bhora | NSK (Japan) |
| 6 | Mirayiridzo yemitsara | Hiwin kana PMI (Taiwan) |
| 7 | Mota yekurukisa | POSA/ROYAL (Taiwan) |
| 8 | Chinochinja kupisa | Taipin/Tongfei (Joint-venture) |
| 9 | Zvikamu zvikuru zve lubrication system | Proton (Mubatanidzwa) |
| 10 | Zvikamu zvikuru zvepneumatic system | AirTAC (Taiwan) |
| 11 | Zvikamu zvikuru zvemagetsi | Schneider (France) |
| 12 | Pombi yemvura | China |